Ground Track Intelligent Workstation

Each set of ground track welding workstation includes: arc welding robot, ground track walking mechanism, welding power supply, welding gun and water cooling system, vision system, intelligent welding system (standard configuration). The ground track length is 6 meters/9 meters, capable of X-axis displacement including ground track, gear rack, various linear guides, etc. The working range of the workstation in the Y-axis direction is 1.5 meters on each side, depending on the length of the track

Product images

Ssembly diagram of the Ground Track Intelligent Workstation

Parameters of the Ground Track Intelligent Workstation

Equipment Name	Ground Track Intelligent Workstation
Equipment Model	GBDG-6X/GBDG-9K/GBDG-12X
Supporting System Software	GBZZOS
Number of Additional Axes	1 for increasing length direction travel
Occupied Space for One Set	Dual workstation: 9000*5800mm (including 9-meter track, safety aisle, and operating platform)
Applicable Weld Seam Types	Butt welds, fillet welds, multi-pass multi-layer corner welds, bevel groove welds
Standard Adaptation to Component Specifications	1200:550mm (Width:Height), length matches the equipment model
Industry Component Types	Steel structure, H-beam structure, box structure, bridge and ship plate unit structure

Performance of the Ground Track Intelligent Workstation

Application processes	Cutting, marking, welding
Environmental protection equipment	optional equipment
Work Coordinate System	PCS2、PCS3(On both sides of the track)
Working range	65001200300
Working hours	7*20H
Welding Process Package	CO₂/80% CO₂+20%AR solid core carbon steel, CO₂ flux-cored carbon steel DC and pulse welding
Welding Material Type	spool packaging、drum packaging
Applicable scenarios	Welding of structural components such as H-shaped steel beams, columns, bridge and ship plates
Motion mode	Seven-axis linkage
Auxiliary Axis	Optional Ground Track and Gantry

Workflow of the Ground Track Intelligent Workstation

1) The workpiece to be welded is transferred to the workstation by manual labor or a conveyor chain, positioning it near point P;

2) (Simultaneously or in advance) Operators rotate the model consistently based on the component number and orientation, creating nodes;

3) If there is significant deviation in placement, the component's positioning at point P is first identified using a camera;

4) If the placement is close enough, operators directly load the model and initiate scanning. At this point, operators may also hoist another component onto the second set of equipment racks or another workstation of this equipment to perform the aforementioned steps;

5) After the scanning is completed, the system initiates welding:

6) Once the entire component welding process is complete, the component is transferred to the subsequent workstation for further work.